JETvarnish 3D Web

The JETvarnish 3D Web delivers exceptional print enhancement value to the label & flexible packaging market.

The JETvarnish 3D Web is designed for both 2D (flat)/3D embossed spot coating over flexo, offset or digital web-fed printed output. Hot Foiling can be added with glamorous metallic and colored foils to embellish label designs. A digitally finished label by the MGI solution provides eye-catching sensory enhancements and dramatic tactile sensations that brand owners are looking for to distinguish their products in the marketplace.

Key features

Inline embellishment

Web Fed Inline solution for UV coating and hot foiling

Post press functionality

Die cutting and slitting option

Media flexibility

For Label and flexible packaging embellishment

Special media support

Primer support for special media

Roll-to-roll finishing
Printing speed Up to 42m/mn (depending on application).*
*speed will vary according to printing parameter used.
Supported web widths From 100 mm (3.93‘‘) up to 420 mm / 16.53‘‘
Finishing width The maximum image width is 405 mm / 15.9‘‘
Substrates types From 50 up to 400 microns (µm)*
  • Coated, uncoated and textured paper, film or label
  • Self-adhesive labels
  • White or transparent synthetics, PP, PE, POPP, PET
  • Light cardboard/folding carton
  • Shrink film : PVC, PETG
*confirm substrate compatibility with MGI.
Wide compatibility Compatible with the overall web-to-web printing technologies. narrow web digital presses and the traditional offset or flexo narrow web presses.
Registration The JETvarnish 3D Web is using a built-in revolutionary registration system. It is using a SmartScanner coupled with Artificial Intelligence (AIS) to free up the operator from make-ready duties.
Real-time fully automated registration process.
Unwinder
  • Maximum roll diameter capacity: 850 mm / 33.4’’
  • Standard inside core diameter: 3 inches
  • Maximum roll weight: ±120 kg / 264 lbs
UV flexo station An integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV protection varnish or primer prior to finishing. The module comes with an UV dryer.
The station is equipped with an anilox cylinder. Additional anilox cylinders are available as upgrade options.
Spot UV and embossing station This station uses MGI award-winning inkjet technology for producing Spot UV Coating. Any defined label area can receive Spot UV Coating with or without raised 3D texture effects.

A simple grey level TIFF file designed by Prepress controls the surface area and the thickness of the varnish applied over the printed roll. This 100% Digital process eliminates traditional plates, screens and dies.

  • Varnish thickness
    From 7* to 232* ?m of varnish thickness (from 2D flat coats to 3D raised effects).
  • Inline curing
    The unit is equipped with UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs.
  • UV Varnish
    Gloss varnish 99 GU.
*confirm substrate compatibility with MGI.
Hot foiling station The hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without raised effects.

A simple grey level TIF file designed by Prepress controls the surface area and the definition of the foil applied on the printed roll. This 100% digital process eliminates traditional dies, plates and screens.

Foil application can be bypassed when not necessary.

Foil rolls
  • Foils are delivered on rolls:
    - Foil widths from 100 mm/3.9‘‘up to 420mm/16.5 ‘‘
    - Foil roll core diameter: 1’’ and 3’’
    - Foil lengths from 400 m / 1,310 ft up to 2,000 m/6,500 ft
  • Up to 3 simultaneous foil rolls in the width.
Rewinder Servo-motorized unit
  • 850 mm/33.4’’ maximum roll diameter capacity
  • Standard inside core diameter: 3 inches
  • Maximum roll weight: ± 120 kg/264 lbs
Options Corona substrate treatment module In-line system made to optimize varnish adhesion on complex printed substrates.
Variable Data Printing
  • Manage and edit files on the workstation.
  • Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas.
  • Integrated barcode (1D/2D) reader system & controller.
  • Raster Image Processor (RIP) as an option.
Printing press compatibility list Narrow Web Printing Presses
  • Digital
    • - Konica Minolta Accurio Label
    • - HP Indigo WS4500
    • - HP Indigo WS6800
    • - Epson
    • - Xeikon
    • - EFI
    • - Durst
    • - etc.
  • Offset
    • - All manufacturers and technologies : UV, H2O or WATERLESS
  • Flexo
    • - All manufacturers and technologies : UV or Water base
Dimensions & weight Up to 11.85* x 1.58 x 1.81 m
Up to 38.88* x 5.18 x 5.91 ft (L x w x h)
1 meter / 3.3’ clearance required on all 4 sides Weight: ± 4,447 kg / 9,804 lbs
* speed will vary according to printing parameter used.
Technical requirements 400 V - 3Ph
240 V - 1Ph
Dry air compressor (oil-free): 8 bar / 102 psi - 24m3/h / 6 cfm
Language Title Download Link
English MGI-Brochure-JETvarnish-3D-Web-UK
French MGI-Brochure-JETvarnish-3D-Web-FR

Self Adhesive Labels - GOLD

(Self adhesive label using digital hot foiling and embossing.4-color using a webfed litho press.)
This label contains variable data using spot coating and hot foiling.

Self Adhesive Labels - SILVER

Self adhesive label using silver foil and 3D effect (75 microns). Silver foil and 75 micron raised effect.
100% Digital label using exclusively MGI JETvarnish 3DW.

Self Adhesive Labels - GOLD

Self adhesive label using digital hot foiling and embossing. This label was produced exclusively using MGI JETvarnish 3DW & iFOIL
This label contains variable data using spot coating and hot foiling.

2016 EDP Award "Best Label Printer Finishing Solution”

MGI Digital Technology was honored by the announcement of the European Digital Press Association (EDP) that its JETvarnish 3DW/iFOIL W has been awarded the “Best Label Printer Finishing Solution” in the Annual Digital Print Awards for quality and innovation in technologies for the digital printing industry.

The EDP Association was founded in 2006 by six trade magazines with the main editorial focus on digital print and production. Now the EDP Association counts 20 member magazines all over Europe, covering 26 countries and reaching more than half a million of readers in Europe.

2016 Leadership in Innovation Award - by DuPont Packaging Innovation Program

MGI Digital Technology has received on May 16th 2016, the first “Leadership in Innovation Award” ever issued by the internationally respected DuPont Awards for Packaging Innovation Program. The official press release issued by DuPont stated “As a result of ground-breaking, cutting-edge excellence in the packaging marketplace, judges awarded a new Leadership in Innovation Award to MGI.”

“The MGI entry was noteworthy due to its future forward approach to digital package decoration.” said David Luttenberger, CPP, Global Packaging Director, Mintel Group Ltd. USA.